Custom 80/20 Truck-Bed Drawers: Lightweight, Modular, and Built to Last

After building a roof rack out of 80/20 and falling in love with its lightweight, versatile design, one of our customers decided to extend the same modular approach to their truck-bed storage. Their goal was to keep recovery gear and other items organized, secure, and protected from the elements. After a consultation with the team at Rocky Mountain Motion Control, they got to work bringing that vision to life.

Designing and Assembling the Ultimate Truck-Bed Drawers

The project started with a consultation where Rocky Mountain Motion Control helped refine the concept, work through precise measurements, and optimize the layout for strength and functionality. From there, the customer took the reins. Their goal was to maximize the utility of their truck bed while keeping gear safely stored. Since the addition of a rooftop tent left the truck bed partially exposed, weather resistance was also a priority.

Using 1" x 1" black 80/20 profiles, they built a strong yet lightweight frame, with ABS Haircell panels providing a sleek and durable finish. The base of each drawer was constructed from aluminum to balance strength with weight savings. Once fully assembled, the drawers extended an impressive 5 feet and could support up to 500 lbs, ideal for heavy-duty applications.

Overcoming Design Challenges

During the build, one challenge came up: the height of the tailgate was slightly too high for the original concept. Thanks to the flexibility of 80/20, the customer quickly adapted the design by incorporating adjustable feet, ensuring smooth operation and proper clearance.

Built to Withstand the Elements

To enhance durability, a waterproof HDPE panel top was integrated into the design. It protects gear from rain and snow while also creating a strong, functional surface that can support weight, making it ideal for standing on or loading additional items.

For added security, locking key latches were installed to keep the drawers securely closed. Whether parked at a campsite or in the city, the customer can rest easy knowing their gear is protected.

Client Installation

Once fully assembled and tested, the customer installed the system directly into their truck. Thanks to the lightweight modular nature of 80/20, installation was straightforward, with no permanent modifications required to the vehicle.

The Final Product

The end result was a sleek, modular, and heavy-duty storage solution that integrates seamlessly with the existing 80/20 roof rack. The 5-foot extension provides easy access to gear, while the 500-lb weight capacity ensures maximum utility. From recovery gear to tools and equipment, the customer now has a custom, durable, and organized storage system built specifically for their needs.

Why 80/20?

The beauty of 80/20 modular framing lies in its adaptability and strength. Whether you're designing a roof rack, drawers, or any other custom solution, its lightweight aluminum construction and ease of assembly make it a go-to choice for innovative projects. If you have a vision for a custom build, Rocky Mountain Motion Control can help you get started with a consultation and point you in the right direction.